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Osprey Packs

 

Custom Molding

 Custom Molding (CM) Oven
 
Heat Molding Comes to Backpacks!

The BioForm CMTM, IsoForm CMTM, and Exposure CMTM hipbelts (patent pending) are a revolutionary advance in the area of custom fit hipbelts. All feature our ErgoPull closure that draws tension along the top and the bottom of the belt with split support wings. Their superb hip pad design offers a fit that is comfortable right off the shelf. With the additional benefits of in-store heat molding, we bring you the best fitting hipbelts you've ever worn.

As a CM CertifiedTM dealer we are authorized to custom heat mold your BioForm CMTM, IsoForm CMTM or Exposure CMTM hipbelt. You can also call us on +64 (0)3 548 4639 to learn all you need to know about Osprey's new Custom Molding.

If you purchase your pack online, feel free to visit us or your local CM Certified Dealer to get the hipbelt molded, extra charges may apply for the service.

BioForm CM Waistbelt

BioForm CMTM Waistbelt

IsoForm CM waistbelt

IsoForm CMTM Waistbelt

Exposure CM waistbelt

Exposure CMTM Waistbelt

Osprey exclusive CM CertifiedTM heat molding is available on the following packs 

BioForm CMTM
Crescent 110
Crescent 70
Crescent 85
Luna 70
Luna 85
 

IsoForm CMTM
Aether 60
Aether 70
Aether 85
Ariel 55
Ariel 65
Ariel 75
 

Exposure CMTM
Exposure 42
Exposure 50
Exposure 66
 

Suspension Technology


ReCurve

Pack Series
Crescent Series
Luna Series

 

The ReCurve Suspension is our deluxe load carrier available on our full-feature Crescent and Luna packs. Twin 2024-T6 aluminum stays, a Foam-X framesheet with cutouts for weight reduction and articulated aluminum ferrules anchor the 7075 aluminum ReCurve rods at the top and bottom of the pack frame.

Features:

* Foam-X framesheet with stay sleeves and weight-reducing cutouts.
* Pre-formed twin 2024-T6 aluminum stays anchor into the BioForm CMTM hipbelt.
* 37075 Aluminum ReCurve Rods provide consistent and stable flex and shock absorption.
* Upper aluminum ferrules allow independent flex of each stay while interacting with harness load lifter straps to draw load snug against your back.
* Lower aluminum ferrules anchor ReCurve rods into hipbelt while pivoting to allow stable carry while hiking, climbing or descending.

BioForm Components

* BioForm harness in multiple sizes and gender specific cuts features spacer mesh surface with no sewn seams for superb comfort and fit

* BioForm CMTM* hipbelt provides heat molded fit in multiple sizes and gender specific cuts.

(*) Patent pending


AirScape

Pack Series
Aether Series
Ariel Series

 

AirScape Suspension Features:
* Dual peripheral aluminum rods stabilize load and transfer weight close to the body
* Integral aluminum contoured headrail for maximum headroom
* Nubbed foam backpanel with grip mesh covering provides superior breathability and ultra-comfortable pack to body contact
* HDPE framesheet with cutouts for weight reduction *

(*) The Aether 85 & 70 and Ariel 75 & 65 feature a single aluminum stay while the Aether 60 and Ariel 55 feature an integral HDPE stay.

IsoForm Components
* IsoForm harness in multiple sizes and gender specific cuts features spacer mesh surface with no sewn seams for superb comfort and fit
* IsoForm CMTM * hipbelt provides heat molded fit in multiple sizes and gender specific cuts.

(*) Patent pending

CMTM hipbelt pointer
With the multitude of upgrades to and the lighter weight of the equipment you carry inside your pack, Aether and Ariel packs are designed to carry moderate loads. Need to carry the kitchen sink too? Simply put a BioFormCM hipbelt on your Aether or Ariel and you?re all set!


AirSpeed

Pack Series
Atmos Series
Aura Series

 

The AirSpeed suspension makes the Atmos & Aura* Series like no other ultralight packs. The AirSpeed frame is 6005-T6 alloy aluminum with titanium struts providing flex in the middle. Unlike other mesh-tensioned backpanels that are simply flat panels suspended from four tensioned corners of an X-frame, this panel is 3D contoured to truly fit the shape of your body. All contact surfaces are either breathable mesh or perforated, molded waffle foam. Your experience is a pack fit with comfortable uniform body contact and no hot spots, whether you?re bagging a fourteener, hiking the AT or pulling your next 24-hour race.

Features:
* 6005-T6 Aluminum Frame
* Twin titanium struts provide excellent flex
* Tensioned breathable mesh fabric provides superb airflow through back contact zone.
* Thermoformed and perforated waffle pattern harness and hipbelt for further ventilation

 


AirCore

Pack Series
Stratos Series

 

The AirCore backpanel borrows from the innovative and award winning AirSpeed backpanel found on our Atmos Series packs. Two 5mm fiberglass struts with a center stabilization disc anchor into top and bottom high impact composite wings. A tensioned contoured mesh backpanel provides a form fitting and stable carry while allowing full air circulation.

Key Features:
* Vertical struts and disc provide strong suspension structure
* Stretch mesh backpanel allows superb air circulation
* Lightweight sewn-in spacer mesh harness and hipbelt


Exposure

Pack Series
Exposure Series

 

The Exposure suspension consists of an aluminum alloy tubing frame that forms the head cup and stay structure. Combined with a tapered framesheet, the result is an extremely lightweight suspension with the ability to carry dense, heavy loads.X

 

Sizing and Fitting

Getting the pack that's right for you!

Fit is the key to pack performance. Take the time to get it right. If you're buying from one of our online partners measure yourself carefully and don't hesitate to call customer service if you have questions. And always remember that there is no better way to fit a pack than with a store professional at your local specialty retailer.

Once you have selected the pack model that meets your needs, you will need to choose the right size.

Step 1 - Pack Sizing

All of our packs, save the transit bags, are available in multiple sizes to fit a range of torso lengths. To find your torso length, have a friend measure your back along the spine (as shown in the illustration) from the level of your iliac crest (the top of your hipbones) to your C7 (the knobby bone at the base of your neck).

Step 2 - Hipbelt Sizing

To determine your hipbelt size measure around your hips, not your waist. A properly fitted hipbelt rides centered over the hipbones and needs to be very snug; after all it will be carrying the bulk of the pack's weight. The padded portion should wrap well around your hips, leaving a gap of 3 to 6 inches between the tips of the pads when securely tightened.

Torso measurement example
Custom Molding

Osprey's BioForm CMTM, IsoFormCMTM, and Exposure CMTM hipbelts are heat moldable.
Click the CM logo to learn more.

                                                                                                                                                                                                                         

 

Use the charts below to determine your pack and hipbelt sizes.

Crescent/Luna Series
ReCurve suspension and BioForm CMTM components

Torso LengthPack Size Hip MeasurementHipbelt Size
> 22"XL> 36"XL
20-22.5"L33-37"L or WL
18-20.5"M30-34"M or WM
16-18.5"S27-31"S or WS
< 16"XS< 28"WXS
  

Atmos & Aura Series
AirSpeed suspension with built-in components
Stratos Series [40, 32 & 24]
AirCore suspension with built-in components
Switch Series [36 & 26]
Built-in Components

Torso LengthPack Size
> 20"L
18-20.5"M
< 18.5"S
 
 

Aether/Ariel Series
AirScape suspension and IsoForm CMTM components

Torso LengthPack Size Hip MeasurementHipbelt Size
--> 36"XL
> 20"
L 33-37"L or WL
18-20.5"M30-34"M or WM
< 18.5"S27-31"S or WS
----< 28"WX

Talon Series
Torso adjustable harness with built-in hipbelt (fixed harness on Talon 11)
Stratos 18
Switch 16
Daytool [Focus, Flux]

Torso LengthPack Size
>19 inchesM/L
<19 inchesS/M

Exposure Series
Exposure Suspension and Exposure CMTM hipbelt
(Exposure 36 has built-in hipbelt)

Torso LengthPack Size Hip MeasurementHipbelt Size
----> 36"XL
> 20"L33-37"L or WL
18-20.5"M30-34"M
< 18.5" S31"S

Waypoint Series
Ethereal Suspension and Waypoint Harness

Torso LengthHip MeasurementPack Size
> 20"> 33"L
18-20.5"30 - 34"M
< 18.5"< 31"S
 

ErgoPull
Nearly all of our hipbelts use our exclusive ErgoPull design. It creates mechanical advantage to provide extra leverage in cinching down the hipbelt. The ErgoPull design also draws tension along the top and bottom of the belt, not through the center, so it distributes pressure more evenly over the padding and relieves direct pressure on the hipbones.

ErgoPull waistbelt
Harness adjustment   
Step 3 - Harness

Osprey Crescent & Luna, Aether & Ariel and Waypoint packs offer interchangeable shoulder harnesses. Harness sizing usually corresponds to pack size, but your best bet is to try one on. A properly fit harness should terminate 2 to 3" beneath the armpit. Webbing should not touch the body. By breaking the hook and loop connection and sliding the harness up and down the backpanel the torso length can be adjusted up to 3". (see illustration).


Men'sWomen's
SMWXS
MDWSM
LWM
XLWL
 
Step 4 - Overall Fit

Once you have the correct size pack, harness and hipbelt, and the torso length set properly, it's time to put some weight in the pack (20 to 30 pounds of well distributed weight will do) and dial in the fit. First, snug down the hipbelt and harness. Connect the sternum strap (A) - position it about 2 inches below your collarbones and snug it down lightly. Finally, tighten the load lifter straps to draw the load solidly against your back. The lift straps (B) should come off your shoulders at a 45 to 60 degree angle in our ReCurve and Ethereal Suspension packs. In other models these straps serve more as compression straps and ride flatter; they may even angle downwards.

In a good fit, there should be no pressure points and no gaps between your body and the pack. With our ReCurve packs, final tweaking may involve custom fitting the aluminum stays to your back. Call Osprey-trained store staff for help with this step.

For further sizing and fitting instructions also see the owners manual for your pack or call our expert customer service staff at +64 (0)3 548 4639 

 

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